sludge dewatering equipment sludge dewatering systems from China manufacturer

sludge dewatering equipment sludge dewatering systems

Place of Origin:

Zhejiang, China (Mainland)


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Product Detail

Model No.: XF132 Sludge Dewatering Mac...

sludge dehydrator
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sludge dehydrator

Quick Detail:

This sludge dewatering equipment is a new sewage treatment facility that developed by Best Creative with Patented. It uses multi-laminated filter and spiral rotation to separate moisture from sludge. As a result, it has several outstanding features, such as low-speed operation, saving water and power, free of clogging, simple to operate and durable.

Description:

The Sludge Dehydrator is an enclosed high performance sludge dewatering system. It utilizes a central screw and a slowly oscillating multi-disk filter to gradually increase pressure on flocculated sludge to produce an exceptionally dry cake. There is no physical contact between the screw and the multi-disk filter or between each disk in the filter which prevents unnecessary wear and tear. With electrical, water and polymer usage, and high capture rates the system is very cost effective

The Sludge Dehydrator can be provided with all equipment required for dewatering included and factory mounted, piped and wired on a single stainless steel skid. This equipment includes the sludge pump, wash water pump, polymer dosing system and control panel. The system features fully automated one pushbutton startup and shutdown. Once started up the system can run unattended and can be set to shutdown automatically with no operator intervention.

The Sludge Dehydrator is constructed entirely of stainless steel
The Sludge Dehydrator features:
• Enclosed to minimize odors and noise
• Very low wash water usage
• High cake solids
• Minimal operator requirement
• Easy to operate and maintain
• Auto start-up, run and shutdown
• Touch screen operation optional
• Sludge Flow and Cake Monitoring System
• Available with many other options

The Sludge Dehydrator offers a completely operational, skid mounted and self-contained system which can include:
• Screw Press
• Controls
• Sludge Pumps
• Belt Wash Pump
• Flocculation System
• Polymer Dosing Unit
• Sludge Cake Auger

Applications:

Municipal sewage, municipal waste water, beverage, chemical, oil industry, leather and textile waste water, biochemical pharmacy

Specifications:

Advantage of Sludge Dehydrator

It is ideal for oily sludge with clog-free and self-cleaning mechanis

The clogging of filter mesh decreases the efficiency of conventional dewatering equipments. Sludge Dehydrator is equipped with unique technology, which enables dewatering while automatically self-cleaning the filter mesh. This enables stable and constant dewatering to take place without depending on high pressure flushing water to prevent clogging. This self-cleaning mechanism enables Sludge Dehydrator to be ideal to dewater oily sludge, which easily causes clogging and is difficult to treat with other types of dewatering equipment

Thickening and dewatering all in one filter drum

It was the common theory of dewatering process to first thicken the sludge and then dewater before the invention of Sludge Dehydrator. The Sludge Dehydrator adopted the unified structure that serves two functions, thickening and dewatering in the single machinery. The secret lies in the self-cleaning mechanism. The drum filter, because of the clog-free, realizes higher speed of filtering phenomena per filtering area as compared to other methods, and the sludge is instantly thickened by gravity. For this reason, low concentration sludge of about Total Solids 0.2%, as well as thickened sludge, can be directly fed without pre thickening.Thus, the direct feed of low concentration sludge is possible, so that the direct dewatering becomes possible from OD reactor tanks (aeration tanks), many of which are introduced in small scale municipal wastewater treatment plants throughout China.

Applicable to sludge in various kinds of applications.

Municipal water and wastewater treatment plants
Agricultural/fishery community wastewater treatment plants
Industrial waste treatment plants
Food/beverage production plants
Dairy farming/Meat processing plants
Chemicals manufacturing plants
Machinery manufacturing/Metal processing plants
Laundry wastewater
Other (paper manufacturing, building material manufacturing, oilfield associated water accompanied with crude oil mining, etc.)

Easy operation/Easy maintenance

Full automatic 24-hour operation without an operator on-site is possible with automatic operation control using various sensors. With this function, manual operation, such as starting or stopping, is not required. Moreover, daily maintenance is minimized, requires no skilled labor neither special knowledge, so that everybody can use it easily.

Environment friendly (power saving/low noise/water saving design)

Power saving
The screw which is the main component of rotates very slowly at a rate of 2 to 4 rpm, so that it consumes very low power and thus economical. When comparing with centrifuge for 30 kg-DS/h throughput, the power consumption of Sludge Dehydrators 1/20th of centrifuge which requires rotation at high speed .

Low noise/low vibration
Because the Sludge Dehydratror has no rotating body with high speed, there is no concern about noise and vibration.
The low noise releases stress and noise protection are not required when the machine is in operation.
Moreover, the vibration is also minimized so that no sophisticated groundwork is required.
For these reasons, a comfortable work environment can be secured.

Water-saving
Sludge Dehydrator prevents filter mesh from clogging with its unique self-cleaning mechanism, removing the need for huge amounts of water for clogging prevention. When compared with dewatering equipments of the same throughput, the amount of cleaning water required for Sludge Dehydrator is about 1/115th of belt press and about 1/12th of conventional screw press.

Warranty and reliable after-sales service
As many users continue to use dewatering/thickening equipment for more than 15 years, the after-sales service from the manufacturer is very important.BEST CREATVE thinks the relationship with a customer starts after the installation of the product. We focus on after-sales service that makes the operator on site feels comfortable to operate and maintain for many years to come. Please feel free to inquire with any questions, such as how to operate, check and maintain equipment, etc.